The client wanted to manufacture facilities spread across the country at strategic locations like Baddi (Himachal Pradesh), Pardi (Gujarat), Guwahati (Assam), and Sikkim (North-East India). Pharmaceutical and FMCG industries have their major manufacturing plants in these regions.

Process : Production Planning & Manufacturing

Current Situation : The company relies on a manual process for production planning, which involves creating production schedules every week.

The Pitfalls : The process was unproductive and needed to be more streamlined, leading to wasted time and resources.
There needed to be more visibility into production capacity and constraints.

Proposed Solution : We implemented production planning software to optimize production schedules based on available resources, production capacity, and demand forecast.

We also implemented a backflushing strategy based on the BOM for material consumption.